Customers of textile manufacturers from Nepal recently visited Qingdao LEBON Industry Co., Ltd. to inspect the company’s microfiber polyester wadding production line. LEBON engineers walked the customer through the complete 8-stage nonwoven process — from fiber opening to roll winding — demonstrating the line’s capacity to produce 3-meter-wide wadding in weights of 100–800 gsm for bedding, garment interlining, and furniture padding.
Our team designed a new 3 layer energy-saving oven for nonwoven thermal bonded wadding lines. It cuts energy use by 30-50% and ensures even heating.
Energy conservation and cost reduction are paramount concerns for every spinning mill. Among the various energy-consuming processes in a textile mill, the blow room and carding operations stand out as major consumers of power. In this guide, we explore a practical approach to energy saving in the blow room: optimizing the rotary filter system. We also break down the potential cost savings in US dollars, so you can estimate the impact on your own electricity bill.
Discover how needle punch nonwoven technology is expanding beyond geotextiles into automotive interiors and filtration. Learn about applications, benefits, and market growth.
To fully exert the carding performance of carding wire cloth, extend its service life and stabilize textile product quality, this paper systematically elaborates on the failure judgment methods, root causes and replacement criteria of carding wire cloth. It also puts forward that electronic intelligent failure judgment has become an industry expectation for textile enterprises. In actual production, real-time monitoring of the operating status of carding machines and supporting carding wire cloth is essential. Comprehensive data collection and dynamic management based on five key factors—man, machine, material, environment and method—enable accurate failure identification and timely replacement of carding wire cloth, which is crucial to stabilizing product quality and enhancing customer satisfaction.
Check common sudden yarn quality issues in spinning production, including rubber roller damage, spring pressure loss, apron blockage, transmission failure, wrong yarn count and weak twist defects. Learn root causes and practical prevention solutions for stable yarn evenness and textile quality control.